Manual transmission used to be the only way to drive back in the day, but with modern technology, things have shifted (pun intended), and now a very small percentage of people still drive manual. It is now more of a feature used for driving purists rather than a functional requirement of driving vehicles. But there are a passionate minority still driving manual, and if you’re interested in cars, you should understand how manual transmissions work and why some still drive manual to this day.
The Difference Between Manual and Automatic Transmission
When cars were first brought onto the market, you had to change gears yourself; this refers to the gear ratios that are responsible for moving power to the wheels. When you’re in a lower gear, you get more acceleration and torque, but when you shift to higher gears, you reach higher speeds but lose that acceleration. The gears start at 1 and usually get up to 5 or even 6 for bigger engines, and to change you have to engage the clutch switch and release the clutch while accelerating, a bit of a task.
When technology advanced, we began to see transmissions that didn’t require us to change gear, and that’s where automatic transmission came into play. You simply move your gearstick to drive, and away you go, fewer steps and straight forward. Then, as the years passed, more and more became automated, making manual vehicles a relic of the past. I mean, who wants to push the clutch and switch gears all the time anyway?
The Mechanics of Manual Transmissions
So manual is essentially the system that lets us select gear ratios, but it’s a little more complex than that, there are many moving parts that go together to ensure the gears are changed smoothly. Let’s take a look at those mechanics so we can get a better understanding of the manual system.
The Clutch
The clutch is what helps you shift gears; it’s a little pedal on the left-hand side of a manual car, and when depressed, it helps the engine and transmission temporarily disconnect so gears can change. This system usually includes the clutch disc, pressure plate, flywheel and throwout bearing. These components are connected between the engine and transmission and controlled by the clutch pedal.
When you press the clutch, the pressure plate pulls away from the clutch disc, which removes the connection between the engine and transmission. Then, when you release the clutch, the disc connects with the flywheel again, being powered back to the gearbox, allowing you to engage. It does require some balance and skill to ensure that the changes are smooth, especially when you’re in first gear. This difficulty is what can put a lot of drivers off learning a manual, because it takes some time to get it right.
Gear Sets and Ratios
Now, inside the transmission, you have a multitude of gears that allow for a range of gears, from high to low. So essentially, lower gears are able to access higher torque, and higher gears can access lower torque but better speed and economy. There are a few components of this system, including an input shaft that connects to the engine and clutch, the countershaft that holds the gears, and the output shaft that connects to the drive wheels. These all function together to respond to gear selection from the driver, connecting power to the wheels.
Synchronisers
This synchronisation ensures that the speed of the gears is matched with the shaft before engagement. They are located between gears and use friction to sync the speeds together so the gear changes are smooth without grinding. You will still need to engage in roughly the right speeds so you get the smoothest possible shift and don’t stall, but they make it much easier. In some older models, drivers would typically either match revs or double-clutch to achieve synchronisation alone. But this, by and large, isn’t practised by average drivers.
The Shift Linkage and Forks
For your shifter in the driver’s seat to work, it is connected to a shift linkage that changes the selector forks inside the transmission. These selector forkls slide the synchoronizers over the desired gear and shart and lock in the power. They connect the gears to the transmission so you can individually select the most suitable gear to be used while driving the vehicle.